Tesla Model 3 Owners & Service Manuals

Tesla Model 3: Pyrotechnic Battery Disconnect (Remove and Replace)

Tesla Model 3 2017-2024 Service Manual / Battery System / HV Battery Electrical Components / Pyrotechnic Battery Disconnect (Remove and Replace)

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 Pyrotechnic Battery Disconnect- Remove

SPECIAL TOOLS Ratchet, 1/4" Sq Dr, HV Insulated (1057602-00-A) Ext Bar, Wobble, 1/4" Dr, HV Insulated (1057603-00-A) Skt, 1/4" Sq Dr, 13mm, HV Insulated (1057606-00-A) Magnet, Flexible, HV Insulated

 Pyrotechnic Battery Disconnect- Install

Install Remove the dummy disconnect from where the pyrotechnic battery disconnect will install. Use an IPA wipe to clean the HV mating surfaces of the shunt, busbar, and the pryotechnic batte

 Shunt - HV Battery (Remove and Replace)

SPECIAL TOOLS Ratchet, 1/4" Sq Dr, HV Insulated (1057602-00-A) Ext Bar, Wobble, 1/4" Dr, HV Insulated (1057603-00-A) Skt, 1/4" Sq Dr, 13mm, HV Insulated (1057606-00-A) Resistance meter, microohm, Hi

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 Ski - Center Rail - HV Battery (RWD) - Remove

SPECIAL TOOLS Lever Lock, HV Connector, Model 3 (1140311-00-A) Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be w

 Trunk (Remove and Install)- Remove

Remove Remove the trunk lid trim. See Trim - Lid - Trunk (Remove and Replace). Disconnect the LH and RH rear fog/reverse light electrical connectors. Disconnect the rear facing camera electrical connector. Disconnect the trunk exterior release switch electrical connector.

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