Tesla Model 3: Door and Hinge Cover - Charge Port (Remove and Replace)
Remove
- Open the charge port door.
- Remove the 2nd row lower seat cushion. See Seat
Cushion - Lower - 2nd Row (Remove and Replace).
- Remove the rear underhood apron. See Underhood Apron
- Rear (Remove and Replace).
- Disconnect 12V power. See 12V Power (Disconnect and
Connect).
- Insert a small flat head screwdriver on the gap
between the hinge cover and the charge port door, and
then push the hinge cover slightly downwards, as shown.
Note: The hinge cover will be destroyed during
the removal of the charge port door. A new hinge
cover will be supplied with the new charge port
door.
- Remove the hinge cover:
- Insert a miniature 6 in pick with a 90 degree
tip under the hinge cover, and then break off the
upper section of the hinge cover, as shown.
- Use a set of needle nose pliers to completely
remove the hinge cover.
Caution:
Do not let any hinge cover fragments fall
into the hinge opening.
- Remove the screws (x2) that attach the charge port
door to the hinge, and then remove the charge port door
from the vehicle.
Install
- Position the charge port door onto the hinge, and
then install the screws that attach the charge port door
to the hinge.
Torque 1 Nm
- Align the hinge cover detent with the hinge cutout,
as shown, and then snap the hinge cover closed.
Note: Check that the hinge cover is flush with
the hinge
- Reconnect 12V power. See 12V Power (Disconnect and
Connect).
- Install the rear underhood apron. See Underhood
Apron - Rear (Remove and Replace).
- Close the hood.
- Install the 2nd row lower seat cushion. See Seat
Cushion - Lower - 2nd Row (Remove and Replace).
- Close the charge port door.
READ NEXT:
Remove
Remove the 2nd row lower seat cushion. See Seat
Cushion - Lower - 2nd Row (Remove and Replace).
Remove the rear u
Install
Install the charge port door onto the vehicle, and
then attach the charge port door with clips.
Note: Position the charge port doo
SEE MORE:
Remove
Open the hood.
Use a prop to attach the hood assembly in the open position.
Release the clip that attaches the hood gas strut to the hood mount.
Release the clip that attaches the hood gas strut to the body mount, and
then remove the hood gas strut from the vehicle.
Inst
Install
Use the
gantry and H-frame hoist to lift the HV battery out of
the shipping container.
If the
replacement HV battery has an HV battery center rail
ski, go to step 8.
With an
assistant, install the center rail ski to the HV
battery.
Install