Remove the LH center console side panel carpet. See
Carpet - Side Panel - Center Console - LH (Remove and
Replace).
Disconnect 12V power. See 12V Power (Disconnect and
Connect).
Remove the driver footwell cover. See Cover -
Footwell - Driver (Remove and Replace).
Remove the driver knee airbag. See Airbag - Knee -
Driver (Remove and Install).
Remove the LH footwell duct. See Duct - Footwell -
LH (Remove and Replace).
Disconnect the electrical harness from the brake
light switch connector.
Rotate the brake light switch 45 degrees
counterclockwise, and then remove brake light switch
from the accelerator and brake pedal assembly.
Caution:
After the brake light switch has been removed,
do not allow anything to touch, bump, strike, or
press the brake pedal, until the brake light
switch is securely installed.
Install
Caution: Do not allow anything to touch, bump, strike, or press the
brake pedal, until the brake light switch is securely
installed.
Make sure that the following conditions are met
before starting to install the brake switch:
The brake booster and the brake pedal must
be installed in the vehicle before the
installation of the brake switch.
The brake pedal is in the home position (not
pressed).
Gently insert the brake light switch into the clip
until it stops.
Caution:
Do not push so hard as to move the brake pedal.
If the brake pedal has moved, remove the brake
light switch and repeat this step.
Rotate the switch 45 degrees clockwise to secure the
brake light switch in the accelerator and brake pedal
assembly.
Note: Make sure that the brake switch electrical
connector release tab is toward the RH side of
the vehicle with the connector pins vertical.
Connect the electrical harness to the brake light
switch connector, and then perform a push-pull-push
check to make sure the connection is secure.
Install the LH footwell duct. See Duct - Footwell -
LH (Remove and Replace).
Install the driver knee airbag. See Airbag - Knee -
Driver (Remove and Install).
Install the driver footwell cover. See Cover - Footwell - Driver (Remove and Replace).
Install the LH center console side panel carpet. See
Carpet - Side Panel - Center Console - LH (Remove and
Replace).
Reconnect 12V power. See 12V Power (Disconnect and
Connect).
Connect a laptop with Toolbox to the vehicle.
Click on "Actions" and type "Brake Switch" into the
search field.
Click the play button next to
"TEST_BRAKE-DI_X_STIFFNESS-TEST-PRESSURE-UNBURNISHED-AND-DI-BRAKE-SWITCH",
and then select Run.
If the test fails, refer to Toolbox article
#52544 for additional information.
If the test passes, disconnect the laptop from
the vehicle.
SPECIAL TOOLS
Wheel Trim Removal Tool (1044206-00-A)
Remove
Remove the wheel cap according to the type of wheel.
18 inch pinwheel wheel: See step
2
19 inch stiletto wheel: See step
3
Remove
Remove the LH front door trim panel. See
Panel - Door Trim - Front - LH (Remove and Replace).
Remove the rear of the inner belt seal from the door.
Release the rest of the seal from the door, and then remove the seal
from the door.
Install
Installation procedure is the rever
Evaporator- Remove
Remove
Remove the HVAC assembly. See
HVAC Assembly (Remove and Replace).
Put the HVAC assembly on a working surface. Make sure that the HVAC
assembly is on its side with the HVAC inlet facing up.
Remove the TXV O-ring seals (x2) from the HVAC assembly.
Release the cl